Settings with Other NTCs
Overview
Section titled “Overview”While the driver is optimized for the NTCAFLEX05103HH sensor, you can use other 10kΩ NTC thermistors by calculating the appropriate potentiometer resistance values.
Calculation Procedure
Section titled “Calculation Procedure”Required Information
Section titled “Required Information”Before starting, obtain from your NTC datasheet:
- R(T) curve - Resistance vs. Temperature table
- Beta value (B25/85 or similar)
- Resistance at reference temperature (usually 10kΩ @ 25°C)
Step-by-Step Calculation
Section titled “Step-by-Step Calculation”Calculating Threshold Temperature
Section titled “Calculating Threshold Temperature”Formula
Section titled “Formula”R_POT = R(NTC@TEMP) × 2.3791Where:
- R_POT = Resistance to set at TEMP ADJ measurement points
- R(NTC@TEMP) = NTC resistance at your desired threshold temperature
- 2.3791 = Driver-specific calibration factor
Calculation Steps
Section titled “Calculation Steps”-
Select your desired threshold temperature (e.g., 30°C)
-
Find NTC resistance at that temperature from datasheet
- Example: R(30°C) = 8.312 kΩ (from your NTC datasheet)
-
Calculate required potentiometer resistance:
R_POT = 8.312 kΩ × 2.3791R_POT = 19.773 kΩ -
Measure and adjust:
- Measure resistance at TEMP ADJ points
- Adjust TEMP potentiometer to 19.773 kΩ
Calculating Hysteresis Temperature
Section titled “Calculating Hysteresis Temperature”Formula
Section titled “Formula”R(NTC@HYST) = R_POT / 1.7034Then use the NTC datasheet to find the temperature corresponding to R(NTC@HYST).
Calculation Steps
Section titled “Calculation Steps”-
Use the R_POT value calculated above
-
Calculate NTC resistance at hysteresis:
R(NTC@HYST) = R_POT / 1.7034R(NTC@HYST) = 19.773 kΩ / 1.7034R(NTC@HYST) = 11.608 kΩ -
Find corresponding temperature in NTC datasheet
- Look up 11.608 kΩ in the R(T) table
- Example: This corresponds to ~23°C
-
Result: Hysteresis temperature is 23°C
Understanding the Result
Section titled “Understanding the Result”Threshold: 30°C (shutdown trigger) ↕ 7°CHysteresis: 23°C (can re-enable)Complete Worked Example
Section titled “Complete Worked Example”Example: Using Vishay NTCLE100E3103JB0 (10kΩ NTC)
Section titled “Example: Using Vishay NTCLE100E3103JB0 (10kΩ NTC)”Goal: Set threshold temperature to 35°C
Step 1: Find NTC Resistance at 35°C
Section titled “Step 1: Find NTC Resistance at 35°C”From datasheet: R(35°C) = 6.532 kΩ
Step 2: Calculate R_POT
Section titled “Step 2: Calculate R_POT”R_POT = 6.532 kΩ × 2.3791R_POT = 15.537 kΩStep 3: Set the Potentiometer
Section titled “Step 3: Set the Potentiometer”- Disconnect power
- Measure at TEMP ADJ points
- Adjust to 15.537 kΩ
Step 4: Calculate Hysteresis
Section titled “Step 4: Calculate Hysteresis”R(NTC@HYST) = 15.537 kΩ / 1.7034R(NTC@HYST) = 9.120 kΩStep 5: Find Hysteresis Temperature
Section titled “Step 5: Find Hysteresis Temperature”From datasheet: 9.120 kΩ corresponds to ~28°C
Result Summary
Section titled “Result Summary”Threshold Temperature: 35°CHysteresis Temperature: 28°CTemperature Span: 7°CR_POT Setting: 15.537 kΩAlternative Formula (from Manual)
Section titled “Alternative Formula (from Manual)”The manual also mentions an alternative formula for hysteresis calculation:
R(NTC@TEMP) = R_POT / 2.004NTC Installation
Section titled “NTC Installation”Setup Procedure
Section titled “Setup Procedure”-
Disconnect power supply
-
Calculate R_POT using formulas above
-
Adjust TEMP potentiometer:
- Measure resistance at TEMP ADJ points
- Adjust to calculated R_POT value
-
Solder NTC to cables:
- ✅ Polarity is NOT relevant for NTC
- Use heat-shrink tubing for insulation
-
Connect to NTC connector on board
-
Temperature monitoring is set
-
Connect power supply
NTC Datasheet Information Required
Section titled “NTC Datasheet Information Required”Essential Parameters
Section titled “Essential Parameters”| Parameter | Description | Example |
|---|---|---|
| R25 | Resistance at 25°C | 10,000 Ω |
| B25/85 | Beta value | 3960 K |
| R(T) Table | Resistance vs Temp | Full table from -40°C to +150°C |
| Tolerance | Resistance tolerance | ±1% or ±5% |
Using Beta Value
Section titled “Using Beta Value”If only Beta value is available, use the Steinhart-Hart equation or simplified Beta formula:
R(T) = R25 × exp(B × (1/T - 1/T25))Where:
- T = Temperature in Kelvin (°C + 273.15)
- T25 = 298.15 K (25°C)
- B = Beta value
- R25 = Resistance at 25°C
Verification
Section titled “Verification”After Setup
Section titled “After Setup”- Power up driver
- Check TEMP LED - should be ON
- Monitor actual temperature (if possible)
- Verify threshold by controlled heating
- Check hysteresis during cooling
- Document final settings
Common NTC Types
Section titled “Common NTC Types”Compatible 10kΩ NTC Examples
Section titled “Compatible 10kΩ NTC Examples”| Manufacturer | Part Number | B25/85 | Notes |
|---|---|---|---|
| Murata | NXFT15XH103FA2B | 3380K | Good stability |
| Vishay | NTCLE100E3103JB0 | 3977K | High accuracy |
| TDK | B57164K0103J | 3964K | Standard type |
| Semitec | 103AT-11 | 3435K | Popular choice |
Practical Considerations
Section titled “Practical Considerations”Temperature Span
Section titled “Temperature Span”The span between threshold and hysteresis depends on:
- NTC Beta value
- NTC R(T) curve characteristics
- Fixed driver calibration factors
Typical spans: 5-10°C
Accuracy
Section titled “Accuracy”Final temperature accuracy depends on:
- NTC tolerance (±1% to ±5%)
- Potentiometer setting accuracy
- Thermal contact quality
- Measurement accuracy
Expected accuracy: ±2-5°C
Mounting Requirements
Section titled “Mounting Requirements”Troubleshooting
Section titled “Troubleshooting”Temperature Reading Issues
Section titled “Temperature Reading Issues”| Problem | Possible Cause | Solution |
|---|---|---|
| TEMP LED always OFF | Wrong NTC type/value | Verify 10kΩ @ 25°C |
| Incorrect threshold | Calculation error | Recalculate using datasheet |
| Temperature oscillation | Poor thermal contact | Improve NTC mounting |
| Premature shutdown | R_POT too high | Recalculate and adjust |
Calculation Verification
Section titled “Calculation Verification”Double-check your calculations:
- Verify NTC resistance from datasheet
- Check multiplication/division
- Confirm Beta value used
- Test with controlled heating